OPENFUEL
Open-Source Endurance Fuel
Category

Carbohydrate Drink Mixes

A bottle-based fueling strategy for cycling, triathlon, and marathon racing. One 63 g scoop delivers 60 g of carbohydrates in 750 mL — a near-isotonic solution designed for sustained efforts exceeding 2 hours.

Drink mixes combine carbohydrate delivery with active hydration — unlike gels, the fluid is built in. Osmolality management happens at the mixing stage, making concentration precision critical. Target 8% carbohydrate concentration (~8 g per 100 mL) for a balance of caloric density and gastric emptying rate.

Key Formulation Principles

Drink mix formulation requires balancing four interdependent variables: carbohydrate density, osmolality, sodium concentration, and gastric emptying rate.

1

Target ~8% Carbohydrate Concentration

60 g carbohydrate in 750 mL equals 8% (w/v) concentration. Below 4%, caloric delivery becomes insufficient for high-intensity efforts. Above 10%, osmolality increases significantly, slowing gastric emptying. The 8% window is the established sweet spot — gastric emptying begins slowing meaningfully only above 10%. This is why “hyper-concentrated” mixes (90+ g/bottle) require careful timing and lower total fluid volumes.

2

Osmolality: Target 200–330 mOsm/kg

Unlike gels, drink mixes are consumed diluted — osmolality in the bottle is the osmolality the GI tract encounters. The EU carbohydrate-electrolyte solution guidelines (EFSA 2012) define the effective range as 200–330 mOsm/kg for fluid and carbohydrate absorption claims. The Bottle-60 formula achieves ~280–320 mOsm/kg in 750 mL — near-isotonic. Fructose contributes fewer osmoles per gram of carbohydrate than glucose, making maltodextrin-fructose blends advantageous for osmolality management at high carbohydrate densities.

3

Sodium: 460–1,150 mg/L (EU Band)

The EU carbohydrate-electrolyte solution standard (EC 1924/2006) requires 20–50 mmol/L sodium (460–1,150 mg/L) for specific nutrition claim eligibility. The Bottle-60 delivers 525 mg sodium per 750 mL bottle — equivalent to 700 mg/L, squarely within the band. This sodium level replaces a meaningful portion of sweat losses (average ~920 mg/L) while maintaining palatability.

4

Multi-Transportable Carbohydrates at 1:0.8

The same glucose:fructose strategy applies as in gels. At 60 g/h from a single bottle, the SGLT-1 pathway is approaching saturation. Fructose via GLUT-5 provides additional capacity. Note: total fructose in this formula is 26.7 g/serving — exceeding one-third of total carbohydrate. Under EC 1924/2006, specific claim wording may require a high-fructose advisory for commercial products. For personal use, this is a non-issue.

Research-Backed Targets

Target ranges grounded in the current evidence base and regulatory frameworks.

Carbs/bottle

60 g

750 mL serving

Concentration

~8%

g per 100 mL

Sodium

525 mg

~700 mg/L

Osmolality

280–320

mOsm/kg (near-isotonic)

Carb Ratio

1:0.8

Glucose eq : Fructose

EU Carbohydrate-Electrolyte Solution Claim Conditions

To carry the specific nutrition claim “contributes to the maintenance of endurance performance during prolonged exercise” under EC 1924/2006, a product must contain 80–350 kJ (19–84 kcal) from carbohydrates per 100 mL, 200–330 mOsm/kg osmolality, and 20–50 mmol/L sodium. The Bottle-60 formula meets all three conditions when mixed as specified. However, fructose exceeding one-third of total carbohydrate may require an additional high-fructose advisory in EU markets.

Recommended Formula

The Bottle-60 Mix is the reference formula for this category. Mix one 63 g scoop into 750 mL water. Shake well — add 200 mL first, shake, then top up.

Carbohydrate Mixv1.0
85/100

Bottle-60 Mix

A 60 g carbohydrate powder designed to be mixed into 750 mL of water. Delivers a 1:0.8 maltodextrin-to-fructose ratio alongside a robust electrolyte profile for sustained efforts exceeding 2 hours.

Carbs / serving60g
Sodium525mg
Carb ratio1:0.8
Est. cost$0.24
high-carbmulti-transportablebottle-strategyendurance

Ingredient Breakdown — Bottle-60 Mix (per 63 g serving → 750 mL)

IngredientAmountRoleEvidence
Maltodextrin DE 10-1533.3 gPrimary carbohydrate — glucose-transporter substrateHigh evidence
Fructose26.7 gSecondary carbohydrate — GLUT-5 transporter substrateHigh evidence
Sodium Citrate Dihydrate1.00 gPrimary sodium source / alkalising bufferModerate evidence
Sodium Chloride750 mgSodium / osmolality adjustmentHigh evidence
Potassium Chloride300 mgPotassium electrolyteModerate evidence
Magnesium Citrate (16% Mg)200 mgMagnesium electrolyteModerate evidence
Citric Acid500 mgpH adjustment / flavourFunctional
Natural Flavor200 mgFlavourFunctional
Silicon Dioxide100 mgAnti-caking agentFunctional
63 g dry → 750 mL · Carbs: 60 g · Sodium: ~525 mg · Osmolality: ~280–320 mOsm/kgEst. $0.38/serving

Why Each Ingredient?

No filler. Every ingredient in the Bottle-60 has a documented function.

Maltodextrin DE 10-15

33.3 gHigh evidence

The backbone carbohydrate — a glucose polymer that hydrolyses rapidly to free glucose in the small intestine. DE 10-15 is optimal: low enough DE to avoid cloying sweetness at 33 g/serving, high enough to dissolve readily in cold water. Critically, maltodextrin contributes fewer osmoles per gram of carbohydrate than glucose or sucrose, enabling high carbohydrate concentrations without excessive osmolality. At 33.3 g per 750 mL bottle, maltodextrin contributes ~4.4 g/100 mL — well within the gastric emptying-friendly zone.

Fructose

26.7 gHigh evidence

Fructose activates the GLUT-5 intestinal transporter independently of SGLT-1, enabling total carbohydrate absorption beyond the ~60 g/h glucose ceiling. At 26.7 g alongside 33.3 g maltodextrin, the glucose:fructose ratio is 1.25:1 by weight — producing a glucose-equivalent-to-fructose ratio of approximately 1:0.8 when accounting for maltodextrin molecular weight. Important regulatory note: fructose exceeds one-third of total carbohydrate in this formula. Under EU Regulation 1924/2006 Annex, this may require an advisory statement for commercial products. For personal athlete use, this is not a concern.

Sodium Citrate Dihydrate

1.00 gModerate evidence

The primary sodium source in this formula, contributing ~225 mg sodium per serving. Sodium citrate is preferred over a pure chloride approach at these concentrations because citrate salts are significantly milder in flavour — at 225 mg sodium from citrate vs chloride, the citrate form avoids the sharp, briny taste that makes high-sodium drink mixes unpalatable. Citrate also acts as an alkalising buffer, partially countering citric acid and contributing to the final mixed-solution pH of 3.5–4.0.

Sodium Chloride

0.75 gHigh evidence

Contributes ~300 mg sodium alongside the chloride anion. Sweat contains chloride at approximately 40–60 mmol/L — replacement is important for maintaining plasma electrolyte balance during prolonged exercise. Combined with sodium citrate, total sodium reaches ~525 mg per 750 mL serving, equivalent to ~700 mg/L. This falls within the EU carbohydrate-electrolyte solution band (20–50 mmol/L = 460–1,150 mg/L) and replaces a meaningful proportion of average sweat sodium losses.

Potassium Chloride

0.30 gModerate evidence

Contributes ~150 mg potassium. Sweat potassium losses (150–500 mg/L) are lower than sodium on a per-volume basis, but potassium plays a critical role in muscle contraction and fluid distribution between intracellular and extracellular compartments. At 150 mg per bottle, this formula replaces approximately 30–100% of typical sweat potassium losses per 750 mL consumed — adequate for most scenarios without risking hyperkalaemia.

Magnesium Citrate (16% Mg)

0.20 gModerate evidence

Delivers ~32 mg elemental magnesium per serving. Magnesium is involved in over 300 enzymatic reactions and is critical for muscle function and glycolysis. Exercise increases urinary magnesium excretion, and marginal deficiency is common in endurance athletes. Citrate form is preferred: magnesium oxide and sulphate have significant laxative effects at higher doses; citrate is well-absorbed and GI-friendly at this dose. At 32 mg per serving, this formula contributes ~8% of the RDA — a supplementary addition, not primary replacement.

Citric Acid

0.50 gFunctional

Targets a mixed-solution pH of 3.5–4.0 in 750 mL water. In powder form, citric acid provides acidic flavour contribution before dissolution. In solution, it drives tartness that balances the sweetness of fructose and maltodextrin, improving palatability significantly — particularly at high carbohydrate concentrations where sweetness fatigue can limit intake. The acidic pH also inhibits microbial growth in the dry powder (hygroscopic powders are vulnerable).

Silicon Dioxide

0.10 gFunctional

Anti-caking agent used at 0.1% of powder weight — within the standard ≤2% food-use limit. Fructose and maltodextrin are hygroscopic: they absorb atmospheric moisture and clump aggressively. Without silicon dioxide, the powder blend becomes unusable within days of production in humid conditions. At 0.1 g per 63 g serving, the contribution to the final beverage is negligible but its impact on powder flowability and scoop accuracy is significant. Do not omit this ingredient.

How to Mix

01

Add powder first

Measure 63 g using a digital scale — volume scoops introduce 10–15% error due to packing variability. Add to your bottle or bidon before water.

02

Add 200 mL, shake vigorously

Adding a concentrated slurry first ensures full dissolution. Maltodextrin dissolves quickly; fructose may take 15–20 seconds of vigorous shaking at this concentration. Cold water increases dissolution time.

03

Top to 750 mL

Fill to the 750 mL mark. At this final volume, osmolality is ~280–320 mOsm/kg. Adding less water increases osmolality and may slow gastric emptying. Adding more dilutes the formula below target concentrations.

Temperature Effects

Cold water (below 10°C) significantly slows dissolution and may leave maltodextrin undissolved — it will appear cloudy and settle. Mix at room temperature when possible, then chill. Hot environments (>35°C) have minimal effect on the mixed solution's nutritional profile but accelerate microbial growth in the bottle — consume within 4 hours of mixing in heat.

Indicative Ingredient Costs

Bulk pricing for 25 kg food-grade orders. At a 20-serving batch, total batch cost is approximately $7.50.

IngredientPer ServingPrice/kg (est.)Cost/serving
Maltodextrin DE 10-1533.30 g$3.10/kg$0.103
Fructose26.70 g$4.20/kg$0.112
Sodium Citrate Dihydrate1.00 g$6.50/kg$0.007
Sodium Chloride750 mg$0.64/kg$0.000
Potassium Chloride300 mg$5.02/kg$0.002
Magnesium Citrate (16% Mg)200 mg$18.90/kg$0.004
Citric Acid500 mg$4.83/kg$0.002
Natural Flavor200 mg$30.00/kg$0.006
Silicon Dioxide100 mg$8.00/kg$0.001
Total per serving63 g~$0.38

Compare to branded carbohydrate drink mixes at $2.00–3.50/serving. See Ingredient Sources for verified supplier links.

Important Disclaimer

This formula is provided for educational and research purposes only. It has not been evaluated by the FDA or any regulatory authority. Always consult a registered dietitian or sports nutritionist before using any homemade supplement. Regulatory claims made on this page refer to EU Regulation 1924/2006 conditions for informational purposes only — OpenFuel is not a commercial food product and these conditions do not apply to personal production. Competitive athletes should verify all ingredients against the current WADA Prohibited List. Individual carbohydrate tolerance varies significantly; always test new formulas during training before race-day use.