OPENFUEL
Open-Source Endurance Fuel
Category

Electrolyte Mixes

High-sodium hydration without the carbohydrate load. Designed for heat events, heavy sweaters, and athletes running a carbohydrate-separate fueling strategy — where caloric intake is managed through gels or a carb mix, and hydration is handled independently.

The Hydration-500 delivers 500 mg sodium per 500 mL serving — approximately 1 g/L — alongside meaningful potassium and magnesium. A small 5 g dextrose dose is included not for energy, but to activate the SGLT-1 sodium-glucose co-transporter and maximise intestinal sodium absorption rate.

When to Use an Electrolyte Mix

Electrolyte mixes are not a replacement for carbohydrate fueling — they serve a distinct purpose.

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Heat Events & Acclimatisation

Sweat rate and sodium concentration both increase in heat. Athletes in hot conditions (>25°C) can lose 1–2.5 L/h in sweat at high intensities. At average sweat sodium concentration (~920 mg/L), this represents 920–2,300 mg sodium/h lost — far exceeding what gel-only strategies replace. An electrolyte mix allows targeted sodium top-up without excess carbohydrate intake.

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Heavy Sweaters

Sweat sodium concentration is largely genetically determined, ranging from approximately 230 mg/L to 1,150 mg/L — a fivefold variation. Athletes who leave visible salt residue on skin or clothing during exercise, or who experience muscle cramping despite adequate carbohydrate intake, are likely high-sodium sweaters who benefit significantly from dedicated sodium supplementation beyond standard gel/mix levels.

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Carb-Separate Fueling Strategy

Athletes fueling with gels as the sole carbohydrate source (e.g., carrying gels + plain water in cycling or running) can use an electrolyte mix in one bottle alongside water in another. This separates hydration management from carbohydrate management — useful when carbohydrate needs are already met by gel volume and additional carbohydrate would cause GI distress.

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Pre- and Post-Exercise Hydration

Pre-exercise sodium loading (consuming sodium-containing fluids in the 1–2 hours before exercise) increases plasma volume and delays the onset of dehydration. Post-exercise, replacing sodium alongside fluid drives effective rehydration — plain water alone does not restore euhydration after significant sweat losses because it suppresses thirst and increases urine output. The Hydration-500 is well-suited to both windows.

Electrolyte Roles & Targets

Each electrolyte has a specific physiological role and a documented range from sweat-loss studies.

ElectrolyteRoleSweat Loss RangeHydration-500
Sodium (Na⁺)Primary extracellular cation; fluid distribution, nerve conduction, plasma volume maintenance230–1,150 mg/L500 mg / 500 mL
Potassium (K⁺)Primary intracellular cation; muscle contraction, glycogen synthesis, electrolyte gradient maintenance150–500 mg/L100 mg / 500 mL
Magnesium (Mg²⁺)Cofactor in 300+ enzymatic reactions; muscle relaxation, ATP synthesis, protein synthesis6–40 mg/L25 mg / 500 mL
Chloride (Cl⁻)Primary anion; acid-base balance, gastric acid production, co-transport with sodium400–1,100 mg/L~220 mg (via NaCl/KCl)

Sodium/500 mL

500 mg

~1 g/L equivalent

Potassium

100 mg

Per 500 mL

Osmolality

250–290

mOsm/kg (isotonic)

Carbs

5 g

For SGLT-1 activation only

Recommended Formula

The Hydration-500 is the reference formula for this category. Mix one 8 g sachet into 500 mL water. Dissolves in approximately 30 seconds with light agitation.

Electrolyte Mixv1.0
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Hydration-500

A low-carbohydrate electrolyte mix targeting 500 mg sodium per 500 mL serving. Designed for heat acclimatisation, heavy-sweat athletes, and pre/post-exercise hydration without excessive carbohydrate load.

Carbs / serving5g
Sodium500mg
Serving size8g
Est. cost$0.03
hydration-focusedlow-carbheatheavy-sweat

Ingredient Breakdown — Hydration-500 (per 8 g sachet → 500 mL)

IngredientAmountRoleEvidence
Dextrose5.00 gCarbohydrate — glucose transporter facilitationHigh evidence
Sodium Citrate Dihydrate1.50 gPrimary sodium source / alkalising bufferModerate evidence
Sodium Chloride380 mgSodium / chloride replenishmentHigh evidence
Potassium Chloride190 mgPotassium electrolyteModerate evidence
Magnesium Citrate (16% Mg)160 mgMagnesium electrolyteModerate evidence
Citric Acid400 mgpH adjustment / flavour / preservationFunctional
Natural Flavor200 mgFlavourFunctional
8 g dry → 500 mL · Sodium: ~500 mg · Potassium: ~100 mg · Osmolality: 250–290 mOsm/kgEst. ~$0.09/serving

Why Each Ingredient?

The Hydration-500 is intentionally minimal. Every gram has a documented function.

Dextrose

5.0 gHigh evidence

The small 5 g dextrose dose is not here for energy. It exists to activate the SGLT-1 (sodium-glucose linked transporter 1) in the intestinal wall. SGLT-1 co-transports sodium and glucose together — each glucose molecule transported pulls two sodium ions and water with it. Without a glucose stimulus, sodium absorption depends primarily on passive paracellular transport, which is significantly slower. At 5 g per 500 mL, this is a sub-physiological glucose dose (far below the level that would meaningfully contribute to carbohydrate fueling) but sufficient to saturate enough SGLT-1 transporters to meaningfully accelerate sodium uptake. This is the same mechanism that underlies oral rehydration solution (ORS) design.

Sodium Citrate Dihydrate

1.50 gModerate evidence

The primary sodium source, contributing approximately 335 mg sodium per serving. Sodium citrate is preferred over pure sodium chloride at these doses for palatability — at 500 mg sodium total, a pure NaCl approach would produce a distinctly salty, brine-like beverage that is difficult to drink in volume during exercise. Citrate-based sodium has a milder, slightly tart character that remains palatable. It also functions as an alkalising buffer, contributing to a more comfortable beverage pH. The citrate anion is also well-absorbed and metabolised via the Krebs cycle.

Sodium Chloride

0.38 gHigh evidence

Contributes approximately 150 mg sodium alongside the chloride anion. Chloride is the primary extracellular anion and is lost alongside sodium in sweat. Replacing chloride alongside sodium is important for maintaining plasma electroneutrality and supporting gastric acid production. The split between citrate and chloride sources (335 mg + 150 mg = ~485 mg from salts) achieves the ~500 mg target while keeping chloride concentration within normal physiological replacement ranges.

Potassium Chloride

0.19 gModerate evidence

Contributes ~100 mg potassium. Potassium is the primary intracellular cation, and sweat losses range from 150–500 mg/L. Acute potassium depletion during a single exercise session is uncommon in healthy athletes eating a normal diet, but chronic under-replacement in high-training-load athletes can contribute to muscle dysfunction and fatigue. At 100 mg per 500 mL serving, this formula delivers approximately 20–65% of typical sweat potassium losses per 500 mL consumed — a meaningful contribution when multiple servings are taken across a long event.

Magnesium Citrate (16% Mg)

0.16 gModerate evidence

Delivers approximately 25 mg elemental magnesium per serving. Exercise increases urinary magnesium excretion and marginal magnesium deficiency is disproportionately common in endurance athletes, contributing to reduced enzyme activity involved in glycolysis and muscle contraction. Citrate is the preferred magnesium form: magnesium oxide has poor bioavailability (~4% absorption), while magnesium sulphate (Epsom salt) is an effective laxative at doses approaching this level. Magnesium citrate at 25 mg is absorbed efficiently and is GI-inert at this dose. Note: this provides ~6% of RDA — it is a supplemental inclusion, not primary magnesium replacement.

Citric Acid

0.40 gFunctional

Provides tartness and drives the mixed-solution pH to 3.5–4.2, which improves palatability significantly. At high sodium concentrations, a small acid dose masks the salty-bitter character of the electrolyte mix and adds a refreshing citrus edge. Without citric acid, high-sodium electrolyte mixes taste noticeably medicinal — palatability becomes a compliance issue in long events where athletes must continue drinking despite flavour fatigue. The acid contribution to beverage pH is relevant for athlete comfort but does not meaningfully acidify the blood or gut in normal use.

Formulation Notes

Individual Sweat Rate Variation

Sweat rate and sweat sodium concentration are highly individual and significantly influenced by genetics, heat acclimatisation, fitness level, and environmental conditions. The Hydration-500 is designed around average to high-loss scenarios. Athletes with low sweat rates (<0.8 L/h) in cool conditions may find 500 mg sodium per 500 mL excessive. Conversely, athletes with very high sweat rates (>2 L/h) in extreme heat may need to double this formula or consume additional sodium via food. There is no universal electrolyte prescription.

Scaling for Large Bottles

The Hydration-500 is formulated for 500 mL bottles — the most common single-carry volume for running events. For 750 mL cycling bidons, multiply all ingredients by 1.5. For 1 L bottles, double all ingredients. Do not change the concentration — if you need more volume, scale the formula, do not reduce the water. Diluting the formula below the 500 mL target drops osmolality further (which is fine) but also drops sodium concentration below the target level.

Pairing with Gel-Only Fueling

Athletes running gels + electrolyte mix (no carb bottle) should account for cumulative sodium. At 2 gels/hour (200 mg Na each = 400 mg/h) plus one Hydration-500 bottle/hour (500 mg Na), total sodium intake reaches 900 mg/h — appropriate for heavy sweaters in heat and potentially excessive for light sweaters in cool conditions. The gel-only + electrolyte strategy gives fine-grained control: sodium from gels is non-negotiable per dose, but the electrolyte mix volume can be adjusted by drink-to-thirst rather than a fixed schedule.

Palatability at High Sodium

500 mg sodium per 500 mL is ~1 g/L — this is perceptibly salty, particularly early in exercise before thirst develops or taste adaptation occurs. The citric acid and natural flavour in this formula are critical for masking the mineral taste. If the formula tastes excessively salty in testing: first check your measurement accuracy (digital scale, not volume spoons), then consider whether your sweat rate justifies this concentration. Lower-sodium variants (350 mg/500 mL) are appropriate for cooler conditions or lighter sweaters.

Exercise-Associated Hyponatremia (EAH) — Understanding the Risk

Hyponatremia (blood sodium below 135 mmol/L) is a serious and potentially fatal condition occurring when athletes drink excessive volumes of plain water without adequate sodium replacement, diluting plasma sodium. It is the leading cause of exercise-associated death in marathon and ultra-endurance events.

Paradoxically, EAH is caused by over-drinking, not under-drinking. Drinking to thirst (rather than to a prescribed schedule) dramatically reduces EAH risk. Using sodium-containing electrolyte mixes rather than plain water during prolonged exercise provides additional protection. Athletes who feel nauseous or bloated mid-race should not drink additional plain water — this worsens hyponatremia. If symptoms of EAH are suspected (swelling, confusion, nausea), seek medical attention immediately.

Indicative Ingredient Costs

At 8 g per sachet and 30 servings per batch, a single batch costs approximately $2.70 in ingredients.

IngredientPer ServingPrice/kg (est.)Cost/serving
Dextrose5.00 g$2.50/kg$0.013
Sodium Citrate Dihydrate1.50 g$6.50/kg$0.010
Sodium Chloride380 mg$0.64/kg$0.000
Potassium Chloride190 mg$5.02/kg$0.001
Magnesium Citrate (16% Mg)160 mg$18.90/kg$0.003
Citric Acid400 mg$4.83/kg$0.002
Natural Flavor200 mg$30.00/kg$0.006
Total per serving8 g~$0.09

Compare to branded electrolyte tablets/mixes at $0.80–2.50/serving. See Ingredient Sources for verified supplier links.

Important Disclaimer

This formula is provided for educational and research purposes only. It has not been evaluated by the FDA or any regulatory authority. Always consult a registered dietitian or sports nutritionist before using any homemade supplement. Athletes with cardiovascular conditions, hypertension, or kidney disease should consult a physician before using high-sodium formulations. The hyponatremia information on this page is provided for educational purposes and does not constitute medical advice. In a race medical emergency, always defer to event medical staff. Competitive athletes should verify all ingredients against the current WADA Prohibited List and consult a WADA-accredited laboratory if anti-doping compliance is required.